Extracting Key Data from Hitachi ZX200-5

Integrate your Hitachi ZX200-5 with AutoPi CAN-FD Pro

Predictive Maintenance – Identify wear and tear before failures occur.

Fuel Efficiency Monitoring – Track and optimize fuel consumption patterns.

Hydraulic System Diagnostics – Ensure peak hydraulic pressure and efficiency.

Fleet Utilization Insights – Analyze real-time operational data for scheduling improvements.

Remote Troubleshooting – Enable off-site diagnostics to reduce service delays.

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How AutoPi CAN-FD Pro Optimizes Hitachi ZX200-5

Extracting Key Data from Hitachi ZX200-5

The Hitachi ZX200-5 is a mid-size excavator designed for versatility, efficiency, and durability in construction and excavation projects. It is powered by a 167 HP Isuzu engine, providing strong performance for digging, lifting, and earth-moving tasks. The machine features a digging depth of 6.67 meters, a breakout force of 143 kN, and an operating weight of 20,100 kg, making it an excellent choice for contractors requiring power and efficiency in a compact form factor.

Equipped with Hitachi’s HIOS III hydraulic system, the ZX200-5 delivers superior energy efficiency by improving cycle times and reducing fuel consumption. The reinforced undercarriage and robust boom construction enhance durability, ensuring long-term reliability even in demanding environments. However, without real-time performance monitoring, fleet managers may face unexpected maintenance issues and inefficiencies in operations.

Why AutoPi CAN-FD Pro?

AutoPi CAN-FD Pro seamlessly integrates with the Hitachi ZX200-5 to extract real-time operational data, including engine performance, hydraulic pressure, fuel consumption, and system diagnostics. With CAN-FD technology, data is transferred at higher speeds and greater accuracy, providing operators with a real-time view of the excavator’s status.

The AutoPi CAN-FD Pro can log full CAN bus data, securely uploading it to Amazon S3 for long-term storage. This data can be processed using Databricks, where advanced AI and machine learning models analyze performance trends, detect anomalies, and provide predictive maintenance insights.

Key Specifications of AutoPi CAN-FD Pro

CAN-FD and J1939 Protocol Support – Compatible with industry-standard heavy equipment protocols.

4G/LTE Connectivity – Enables remote monitoring and fleet tracking.

Real-Time Data Logging – Captures and analyzes operational insights instantly.

Cloud Integration with AWS S3 – Secure storage of long-term machine data.

Databricks AI Integration – Uses machine learning for predictive diagnostics and performance enhancement.

Industrial-Grade Durability – Designed to withstand harsh working conditions.

Integrating AutoPi CAN-FD Pro with the Hitachi ZX200-5 transforms the excavator into a data-driven, intelligent machine. By utilizing AWS S3 for cloud storage and Databricks for AI-powered analysis, fleet managers can reduce downtime, optimize performance, and make data-driven decisions. This combination enables advanced operational efficiency, cost savings, and extended equipment lifespan, making it an invaluable tool for modern fleet management.

AutoPi CAN-FD Pro

Pro-specifications in a compact device

The AutoPi CAN-FD Pro is based on the Compute Module 4 from Raspbery Pi. The device is open and the AutoPi Core OS running on the device is open source. You can VPN/Tailscale into the device, making this the most versitile CAN bus data logger on the market. Order now

AutoPi CAN-FD Pro with antenna kit

Comes with 4-in-1 external antenna for 2x 4G/LTE, 1x GPS and 1x WiFi/BLE.

More memory and more storage with options for external storage.

Shipped with our latest AutoPi Core OS, designed for high speed data logging.

Processor

Broadcom BCM2711 Quad-core Cortex-A72 (ARM v8) 64-bit SoC @ 1.5GHz (RPi CM4)

Memory

4GB LPDDR2 SDRAM

Storage

32GB on board eMMC (expandable with USB flash drive)

Modem

Integrated 4G/LTE Cat 4 connection (3G/EDGE fallback) (150Mbit DL / 50Mbit UL) (Global connectivity in a single device)

Secure Element

Sign and encrypt data

GPS/GNSS

Integrated GPS + A-GPS (GPS/GLONASS/BeiDou/Galileo/QZSS)

Power

Line Voltage: 12.5V AC (Car battery power). Up to 35V (Trucks). Support for trucks with up to 35V

Expansion

2 x USB, Gigabit Ethernet and HAT

Wireless

Bluetooth: Bluetooth 5.0 + Bluetooth Low Energy (BLE)

WiFi: 2.4GHz and 5GHz IEEE 802.11.b/g/n/ac wireless LAN

Accelerometer

3-Axis accelerometer

Gyroscope

Built in 3-axis gyroscope

Automotive Interface

2X CAN-FD interface with up to 5Mbps Data rate with integrated CAN data filters

Input Slots

SIM Card: Nano SIM - (SIM subscription purchased separately)

Audio

Built-in speakers

Video Out

mini HDMI @ 1080p60 Video Output

Operating System

Raspbian OS with preconfigured AutoPi Core software

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